1. Applications
  2. General dehumidification solutions
  3. Dehumidifying & air cleaning for coating

Dehumidification and air purification when coating

Innovative regulation of the volumetric flow rate for a constant air volume

There are three parameters to be controlled when coating car components: room temperature, humidity and the dust content in the air. In addition to dehumidifiers and heating devices we also provide sustainable air cleaners with special volumetric flow regulation for this production stage in the automotive industry.

Particularly well suited for the dehumidification during coating are the high-performance devices of the TTR series. These desiccant dehumidifiers are available as mobile and stationary versions. In addition to this, various heating units from the Trotec range of products ensure the proper processing temperature. The air purification task poses a particular challenge: The permanent filtration of dust and pollutants and the adherence to specifications regarding the air exchange rate require a precise air volume control. Our mobile devices assist the existing system with this.

Mobile TAC air cleaners with Flowmatic control

The mobile professional air cleaners, TAC 5000 and TAC 6500, of the TAC series are ideal additions to stationary installations for the air purification of workspaces in entrance or exit areas, during dispatch and drying of the coated parts. The application of a special control can solve a well-known problem: For process-related reasons the filters of air cleaners get clogged up with dust and suspended matter during filtration – hence, the volumetric flow reduces. In order to ensure a continuous air quality in spite of that, the Trotec Group developed an innovative control for TAC 5000 and TAC 6500. This sensor-controlled Flowmatic control is unique in the world: The sensors capture the air flow rate values within the entire filter ladder and consecutively adapt the system performance dynamically. That way, the predefined target value for air volume can be kept constant even with polluted filters and the air exchange specifications can be met. The coating quality remains constant and the pollution at the workplace under control.

Drafting and test run: make use of our industrial services

For industrial customers the Trotec Group not only offers devices, but solutions. We draft the climate conditioning for coating lines, drying rooms and the dispatch area in the automotive industry and test it beforehand in trial operation using mobile devices. Only after measurements have proved that the humidity level can be controlled as desired will your final solution be launched.

Further solutions


Make use of our best practice industrial services

You can count on our experts

In order to precisely calculate the demand in the industry and to develop tailor-made concepts for climate conditioning experienced climate specialists are needed. Rely on our team of experts as well as the industrial services: We analyse the individual requirement situation with you present on site, determine the specific demand for devices and develop a tailor-made project solution right up to the exact positioning of the devices.

Before the planned stationary units are installed, our service team first works with mobile versions of the drying units as part of a trial run. These can be put up without any difficulty or the need for structural changes.

During this validation phase we document all relevant climate parameters such as air temperature, relative humidity, dew point or flow rate for a final optimization of the requirement calculation.

Trotec is the only provider of this advantage:

Thanks to the unique option of non-binding trial operation you will invest solely in solutions which have verifiably proven their worth in everyday operation meeting your individual on-site requirements. The stationary units will not be ordered until you are fully satisfied with our concept. The only costs incurred consist of an inexpensive hiring flat rate for the time of test operation.

Just give us a call at +49 2452 962-777 – our industry consultants will be pleased to help you personally and provide information regarding our best practice industrial services. Or send a request indicating your personal requirements directly to our industry experts. We will answer promptly!

Make use of Trotec's best practice industrial services

Since every industrial undertaking has characteristic process flows, installations and facilities, every air treatment solution demands case-specific device configurations. All in all, the combined effects of air currents, humidity conditions and temperature fluctuations are often hard to calculate on a purely theoretical basis, e.g. in airlock areas or on conveying paths. The consequence: Unnecessary additional costs due to an overestimated demand or – even worse – solutions not working sufficiently in real life.

Upon request, we also produce customized desiccant dehumidifiers as special models

Upon request, we will readily produce tailor-made desiccant dehumidifiers as special models “made in Germany” perfectly geared to your needs, e.g.:

  • TTR industrial desiccant dehumidifiers with hygienic design
  • TTR industrial desiccant dehumidifiers for PWIS-free dry air
  • TTR industrial desiccant dehumidifiers with extremely low dew point

Makes use of the possibility of having special models with tailored components for your individual needs planned, designed and manufactured in close consultation with our specialists.
Click here to find out more ...

Further application examples for air dehumidification

  • Environmental simulation climate chamber

    In climatic chambers and wind tunnels three factors need to be simulated at the best possible rate: air temperature, wind strength and humidity. For the latter, the automotive industry needs dehumidifiers, which also perform well at dew points below 0°C, as well as high-performance desiccant dehumidifiers.

    Additional information
  • Dehumidification in tents

    When preparing a tent or another type of temporary accommodation, good room conditions are essential. This applies particularly to makeshift dwellings accommodating large numbers of people. This can be tent cities or container villages for asylum seekers, tent camps for youth groups, tents used as a place to sleep at large events, and also containers serving as a temporary home for seasonal...

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  • Drying hygroscopic bulk material

    Varying and too high humidity values can ruin the pourability of powders and granules – and thus entail high consequential costs. In order for hygroscopic bulk material not to go lumpy nor to block hauling paths, the entire air in the chemical and pharmaceutical production must be pre-dried. Using adsorption dryers of the TTR series that's no problem.

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  • Drying after silo cleaning

    After the cleaning of storage containers and silos you have to count on them to be fully dried for new bulk material to be protected against moisture from the beginning. And since drying can be effected in a quick and economical manner, we advise decision makers from the chemical and pharmaceutical industry to consider our high-performance dryers of the TTR series.

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  • Drying pellets

    Who turns his back on proper air conditioning for production and storage facilities risks serious damage to the product. This is also true for the manufacturing of pellets. The biofuel is particularly susceptible to excessive humidity values. For the untreated raw wood withdraws the humidity from the air and absorbs it. With devastating consequences for both the customer and the manufacturer:...

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  • Dehumidification in hotels

    A suitable room climate is a prerequisite for the well-being of hotel guests. If the air in the room is too warm or humid, it appears to be stale and muggy. Often damages appear at the building structure and interior within a short period of time. Wallpaper will be dotted with mould stains, curtains and clothes as well as linen become damp and musty and – if it comes to the worst – mildew runs...

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  • Dehumidification in indoor ice-skating rinks

    Due to the difference in temperature between air and the icy surface, condensation inevitably forms in every ice rink – especially when humid air keeps flowing in from outside through the refrigeration system. The solution against dripping water on the ice and against damage to property constitutes a dehumidifier. It prevents condensation in the offing.

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  • Drying compressed air

    The most frequent causes for a production stop are too much water vapour in the machines and installations, and corrosion inside the pipelines. Therefore, too humid compressed air should be avoided by all means. An effective option is the use of high-performance dehumidifiers. The answer to the question of how dry the compressed air has to be in order to guarantee optimum production conditions and...

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  • Mobile devices for sanitary, heating and ventilation engineers

    Many sanitary, heating and ventilation engineers use the mobile devices from the Trotec Group. Here sanitary, heating and ventilation engineers find everything they regularly need for their daily business to bridge the downtimes of stationary installations – all from a single source: mobile heating devices and central heating units, mobile air handling units or cooling systems right down to...

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  • Dehumidification after restoration work

    With an extensive reconstruction flats and houses are being polished up so as to quickly attract potential buyers. Estate agents rely on this service for a better marketability. But home builders also very much appreciate it when their own four walls are in immaculate condition before they move in. The future inhabitants’ thrill of anticipation increases along with the progress in construction...

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  • Dehumidification in cinema halls

    A cinema audience essentially wants one thing: to unwind and get away from the daily routine by succumbing to a world of fiction. Loud voices and unwelcome sources of light can be just as annoying as an inappropriately tempered auditorium and a poor air quality. Precisely because it is difficult to properly ventilate cinema facilities, they are usually equipped with powerful air-conditioning...

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  • Humidity regulation in gas distribution stations

    The consequences of condensation water and high humidity levels in gas distribution stations are well-known – and expensive: corrosion of pipes, stairways and other metal parts as well as moisture-related failures of the control electronics may entail incalculable costs. If you want to prevent this from the outset, investing in a professional dehumidification system pays off.

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  • Humidity regulation in gas turbine power stations

    Gas turbine power stations significantly contribute to the coverage of short-term peak loads. A sophisticated humidity regulation helps to prevent the breakdown of individual gas turbines due to corrosion and problems with the electronics.

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  • Offshore: Preventing corrosion

    Corrosion of metal parts in the nacelle of a wind turbine or in the tower itself as well as electrical failure are among the most typical humidity damages in offshore surroundings. They cause substantial additional costs as they increase the expense for maintenance and repair and may lead to operational downtimes. Plus, they reduce the turbine's life. In this case, strategically positioned...

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  • Dehumidification in bridges

    Inside bridges, steal beams, electric lines and technical rooms are subject to high humidity. For decades, it has now proven an efficient alternative to high-maintenance anti-rust paint to instead use dehumidifiers to keep bridges dry on the inside. Trotec desiccant dehumidifier of different capacities are used for dehumidification.

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